IN-LINE/CROSS BELT/OVERBAND SUSPENDED MAGNET

Suspended Magnet – Electro & Permanent Types

Powerful Iron Separation for Slag Processing and Industrial Bulk Material Handling

PRODUCT DETAILS

Suspended magnets are essential magnetic separators designed to extract ferrous contaminants from non-magnetic materials on moving conveyors. Bhupindra Machine Manufactures offers Inline Magnetic Separators that can be installed in the feed lines, such as the outlet of elevators, screw conveyors, and more. The separators are equipped with flanged type inlet and outlet connections, and the magnetic drum features high-intensity strontium/rare earth magnets. These separators are extensively employed in cattle feed plants, flour mills, rice mills, minerals, refractories, glass, and many other products. Mounted above conveyor belts, these magnets ensure continuous protection of crushers, mills, and other processing equipment against tramp iron damage. Our in-line, cross-belt, and overland suspended magnets are engineered for superior performance, making them ideal for heavy-duty slag processing environments.

As a leading manufacturer of slag crusher plants, we offer high-efficiency electro and permanent suspended magnets that guarantee uninterrupted iron removal, increased equipment life, and optimized material quality.

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Types of Suspended Magnets:

🔌 Electro Type Suspended Magnet

  • Powered by DC current (typically 220V DC or as specified).
  • Offers deep magnetic penetration and can lift heavy tramp iron from greater conveyor heights.
  • Suitable for continuous, high-volume material flow.
  • Easy to switch off for maintenance or cleaning.
  • Ideal for applications with variable material characteristics.
  • The efficiency of theelectro Overband Magnetic separator depends on the pole size, pole distance, field intensity in the conveyor burden, lines of the material to be separated.

🧲 Permanent Type Suspended Magnet

  • No power supply needed – self-powered magnetic field using high-intensity ferrite or rare-earth magnets.
  • Low maintenance and energy-efficient.
  • Best for medium-duty applications where material flow and iron contamination are consistent.
  • Long magnet life and compact design.

Installation Types:

▶️ In-Line Suspended Magnet

  • Mounted directly over the head pulley of the conveyor, vibratory feeders or chutes.
  • Removes tramp iron from conveyed material before discharge.
  • Suitable for cleaner separation and minimal iron carryover.

🔁 Cross-Belt Suspended Magnet

  • Mounted perpendicular to the conveyor.
  • A self-cleaning belt system continuously discharges iron to the side.
  • Best for automatic iron separation in continuous material handling systems.

Applications:

Suspended magnets are widely used across industries where ferrous metal contamination is a concern:

  • Slag Crusher Plants (Primary Application)
  • Steel Plants
  • Cement Plants
  • Foundries
  • Coal & Thermal Power Plants
  • Recycling & Waste Management
  • Mining & Quarrying
  • Aggregate & Construction Material Handling
  • Chemical & Fertilizer Plants
  • Glass and Ceramic Processing

Key Features:

  • Heavy-duty construction to withstand harsh industrial conditions.
  • Available in customizable sizes and power ratings.
  • Deep magnetic field for high tramp iron extraction efficiency.
  • Manual or automatic cleaning options.
  • Designed for 24/7 continuous operation.
  • Corrosion-resistant and dust-proof enclosures.
  • Enhances equipment life and reduces downtime.
  • Supports both indoor and outdoor installations.

Why Our Suspended Magnets Are Ideal for Slag Crusher Plants

As a manufacturer of slag crushing equipment, we understand the intense wear, contamination, and metal interference common in slag processing. Our suspended magnets are built to handle:

  • High-temperature slag handling.
  • Abrasive and coarse material separation.
  • Continuous operation with minimal maintenance.

Whether you’re protecting jaw crushers, hammer mills, or belt conveyors, our magnets ensure maximum iron removal efficiency—directly enhancing your plant’s productivity and lifespan.

Frequently Asked Questions (FAQs)

❓ What is the difference between electro and permanent suspended magnets?

Electro magnets use electricity to create a magnetic field and are suitable for heavy-duty and variable-load applications. Permanent magnets do not require electricity and are ideal for consistent, low-maintenance environments.

❓ Which type of magnet should I use for a slag crusher plant?

Electro magnets are preferred due to their strong and deep magnetic field, ideal for removing larger iron pieces in slag processing.

❓ Can I install the magnet on an existing conveyor?

Yes, both in-line and cross-belt suspended magnets can be retrofitted to most conveyor systems with proper structural support.

❓ How often do I need to clean the magnet?

Electro magnets can be de-energized for cleaning, while permanent magnets require manual or automatic cleaning depending on the system type. Cross-belt types often come with self-cleaning mechanisms.

❓ What size or power rating is suitable for my plant?

Magnet specifications depend on conveyor width, belt speed, material load, and height of installation. Contact us with your details for a custom solution.

❓ Do you provide installation and after-sales service?

Yes, we offer complete support including design, installation guidance, and after-sales service across India and internationally.